Perfluoropolyether PFPE lubricant, leveraging core zog xws li huab cua tsis kam (high / low temperature, chemical inertness), low volatility, high lubrication stability, thiab tsis muaj teeb meem tshuaj emissions, feem ntau yog siv rau lub sij hawm ntev - lubrication thiab kev tiv thaiv ntawm ib qho tseem ceeb txav qhov chaw nyob rau hauv lub photovoltaic (PV) kev lag luam. Lawv tshwj xeeb tshaj yog haum rau cov khoom siv PV ua haujlwm sab nraum zoov rau lub sijhawm ntev (25-xyoo tsim lub neej), nyob rau hauv cov xwm txheej hnyav (kub hloov pauv, cua daj cua dub, UV hluav taws xob, av noo), thiab qhov chaw tu cov nqi siab. Hauv qab no yog cov lus piav qhia ntxaws ntxaws ntawm cov xwm txheej tshwj xeeb ntawm daim ntawv thov, cov kev xav tau, thiab cov chaw siv ib txwm siv.
I. Core Application Scenario 1: PV Tracking Systems (Ib leeg-Axis/Dual-Axis Trackers)
1. Daim ntawv thov keeb kwm
PV trackers yog cov cuab yeej tseem ceeb rau kev txhim kho lub zog tsim hluav taws xob (15%-30%). Tsav los ntawm lub cev muaj zog, lawv tig PV modules raws lub hnub txoj kev taug (kwv yees li 20-50 kev sib hloov ib hnub, tshaj 10,000 kev ua haujlwm txhua xyoo). Lawv qhov chaw txav tau nthuav tawm sab nraum zoov txhua xyoo, ntsib:
Kub hloov pauv (-40℃~ 85 degree; mus txog -50℃~ 95℃hauv suab puam / toj siab);
Sandstorms, los nag, UV hluav taws xob, thiab ntsev tsuag (cov ntug dej hiav txwv);
Tsawg loads thiab siab - zaus pib- nres cycles (nrog rau ciam lubrication).
2. Cov ntsiab lus tshwj xeeb Lubrication & Cov Kev Xav Tau
| Lubrication Point | Function & Technical Requirements | PFPE Lubricant Adaptability |
|---|---|---|
| Spindle Bearings (Slewing Nplhaib / Tus Kheej-Txheej Bearings) | Dais PV module hnyav (5-15 tons rau ib leeg-axis trackers); yuav tsum muaj kev sib txhuam tsawg, hnav tsis kam, tiv thaiv corrosion, thiab lub neej ua haujlwm roj nplua nyeem ntau dua lossis sib npaug li 5 xyoos (lub sijhawm tu-dawb). |
- Xaiv PFPE- cov roj raws li (thickened nrog PTFE lossis PTFE- cov ntaub ntawv hloov kho) nrog qhov poob qis Ntau dua lossis sib npaug li 200℃thiab qis-kub pib torque Tsawg dua lossis sib npaug li 5N·m (-40 degree); - Tshuaj tiv thaiv tsis muaj zog hlau (steel / stainless hlau) los yog seals (NBR / FKM); tiv thaiv cov xuab zeb adhesion los tiv thaiv cov kabmob jamming.
|
| Tsav Gearboxes (worm Gears / Planetary Gears) | Hloov lub cev muaj zog rau kev txo qis thiab torque nce; yuav tsum muaj kev kub siab ua haujlwm, tiv thaiv-scuffing zog, tsis tshua muaj volatility, thiab tsis muaj sludge tsim los ntawm siab - kub degradation. |
- Xaiv PFPE iav roj (viscosity qib ISO VG 68/100) nrog kev ua haujlwm siab heev (PB tus nqi Ntau dua lossis sib npaug li 150kgf / cm²) thiab volatility Tsawg dua lossis sib npaug li 5% ntawm 120℃(ASTM D2595); - Tsis muaj cov pa roj carbon deposition, tsis txhob hnav iav; kev pab cuam lub neej sib tw gearbox tsim lifespan (Ntau dua lossis sib npaug li 10 xyoo).
|
| Txuas Qws / Pob Pob Pob (Pob Joints / Pins) | Txuas tracker thav duab; xav tau kev hloov pauv hloov tau, kev tiv thaiv corrosion, thiab ua haujlwm rau cov xuab zeb. |
- Siv PFPE spray lubricants los yog ib nrab- cov roj roj rau kev nkag mus tau zoo, tsim cov yeeb yaj kiab uas tsis sib xws uas tiv thaiv cov xuab zeb adhesion;- UV aging kuj tiv thaiv kev tawg thiab tawg, hloov mus rau siab - zaus viav vias (lub kaum sab xis ± 60℃).
|
3. Tej xwm txheej
Suab puam PV fais fab nroj tsuag: Tracker spindle bearings lubricated nrog PFPE roj ua haujlwm tsis tu ncua rau 6 xyoo yam tsis muaj kev saib xyuas hauv 60℃siab kub thiab xuab zeb ib puag ncig, nrog hnav tsawg dua lossis sib npaug li 0.02mm;
Coastal PV Power Plants: PFPE lubricants ' ntsev tsuag corrosion kuj tiv thaiv xeb ntawm gearbox hlau qhov chaw thiab foob o, ncua kev pab cuam lub neej ntau tshaj 3x piv rau cov ntxhia roj.
II. Core Application Scenario 2: PV Module Manufacturing Equipment
1. Daim ntawv thov keeb kwm
High-Qhov kev txav mus los ntawm cov cuab yeej tseem ceeb (xws li, stringers, laminators, scriptrs) hauv PV module ntau lawm yuav tsum tau lubrication ruaj khov kom tsis txhob muaj roj paug ntawm cov khoom (silicon wafers, solar cells, EVA films) thaum hloov mus rau siab -ceev, siab - cov khoom siv precision.
2. Cov ntsiab lus tshwj xeeb Lubrication & Cov Kev Xav Tau
| Lubrication Point | Function & Technical Requirements | PFPE Lubricant Adaptability |
|---|---|---|
| Txoj hlua vuam tshuab (Ribbon Traction Mechanisms / Qhia Log) | Rub tin-plated tooj liab ribbons rau qhov chaw meej; yuav tsum tsis txhob muaj roj pos huab, tsis muaj paug paug, thiab tsis muaj roj tsiv mus rau lub hnub ci cell. |
- Xaiv PFPE qhuav zaj duab xis lubricants (muaj PTFE micropowder) nrog cov yeeb yaj kiab tuab ntawm 0.5-1μm thiab kev sib txhuam coefficient Tsawg dua lossis sib npaug li 0.08;- Tsis muaj cov pa taws tsis zoo (VOC) emissions, zam kev sib kis ntawm ribbons lossis hlwb uas ua rau vuam tsis zoo.
|
| Laminators (Hydraulic Systems/Heating Plate Guide Shafts) | Lamination yuav tsum tau kub siab (130-}150 degree) thiab siab siab (0.6-1.0MPa); lubricants yuav tsum tiv taus qhov kub thiab txias, tsis muaj nplaim taws, thiab tsis muaj ntxhiab tsw. |
- Xaiv PFPE hydraulic roj (viscosity Performance index Ntau dua lossis sib npaug rau 150) nrog viscosity stability Tsawg dua lossis sib npaug li ± 10% ntawm 150℃thiab nplaim taws rov qab (flash point Ntau dua lossis sib npaug rau 300 degree); - Tsis muaj kev cuam tshuam nrog EVA zaj duab xis lossis cov ntaub ntawv rov qab; odorless thiab ua raws li PV module ib puag ncig tus qauv (RoHS).
|
| Scribers (Diamond Dicing Log Axles) | Siab- ceev txiav ntawm silicon wafers (linear ceev Ntau dua lossis sib npaug li 30m / s); xav tau kev ua kom txias thiab lubrication kom txo tau lub log hnav thiab silicon wafer chipping. |
- Siv PFPE txiav cov kua (5%-10% concentration, dej-tshaj) kom muaj zog lubricity (20% txo ntawm kev txiav quab yuam) thiab txias txias (silicon wafer txiav kub tsawg dua los yog sib npaug li 40 degree);- Cov ntaub ntawv seem-dawb thiab yooj yim los ntxuav, tsis muaj kev cuam tshuam rau kev sib txuas los yog kev sib tshuam txheej txheem.
|
3. Qhov zoo tshaj plaws
Tag nrho compatibility nrog PV module cov ntaub ntawv (silicon, iav, EVA, txhuas ncej); tsis muaj corrosion, adhesion, los yog cov khoom ua haujlwm degradation;
Tsawg volatility thiab tsis muaj roj pos huab, ua tau raws li qhov yuav tsum tau ua kom huv si (Class 1000) thiab txo cov khoom siv tu thaum lub sijhawm tu.
III. Core Application Scenario 3: PV Inverters/Energy Storage Systems
1. Daim ntawv thov keeb kwm
PV inverter yog qhov tseem ceeb rau kev hloov hluav taws xob. Cov khoom txav sab hauv xws li cov kiv cua txias, cov contactors, thiab cov hluav taws xob hluav taws xob yuav tsum tau ua haujlwm ntev - lub sij hawm ruaj khov, yoog mus rau siab - qhov kub thiab txias (inverter khiav hauj lwm kub: 60-80 degree) thaum tsis txhob hluav taws xob luv luv Circuit Court los ntawm lubricant to.
2. Cov ntsiab lus tshwj xeeb Lubrication & Cov Kev Xav Tau
| Lubrication Point | Function & Technical Requirements | PFPE Lubricant Adaptability |
|---|---|---|
| Txias Ntxuam Bearings (Pob Bearings / Oiled Bearings) | Kev ua haujlwm ntxuam txuas ntxiv (2000-3000rpm); xav tau cov suab nrov tsawg, lub neej ua haujlwm ntev, thiab kev kub siab ua haujlwm. |
- Xaiv PFPE bearing roj (viscosity ISO VG 22) nrog lub neej ua haujlwm siab dua lossis sib npaug li 20,000 teev ntawm 100℃thiab suab nrov tsawg dua lossis sib npaug li 35dB(A);- Tsis muaj dej los yog tsis muaj zog, tiv thaiv cov roj tee los ntawm adhering rau Circuit Court boards. thiab ua rau hluav taws xob tsis ua hauj lwm.
|
| Contactors/Circuit Breakers (Kev Sib cuag Mechanisms) | Kev hloov pauv ntau zaus (Ntau dua lossis sib npaug rau 10,000 kev ua haujlwm txhua xyoo); yuav tsum tau txo kev sib cuag hnav thiab txhim kho kev ruaj ntseg tawg. |
- Siv PFPE tiv tauj lubricants (muaj nano-PTFE hais) los ua ib tug conductive lubricating zaj duab xis nrog kev tiv thaiv tsawg dua los yog sib npaug rau 10mΩ;- Arc thiab oxidation kuj tiv thaiv kev sib cuag ablation, ncua kev pab cuam lub neej los ntawm 3-5x.
|
IV. Core Technical Advantages ntawm PFPE Lubricants hauv PV Kev Lag Luam
Huab Environmental Resistance: Kev khiav hauj lwm kub ntawm -60℃~ 250 degree, adapting rau complex climates (deserts, toj siab, ntug hiav txwv dej) tsis muaj solidification los yog carbonization;
Tshuaj Inertness: Tsis muaj tshuaj tiv thaiv nrog hlau, yas, roj hmab, silicon wafers, los yog EVA, kom tsis txhob muaj corrosion, o, los yog paug;
Ntev - Lub Sij Hawm Lubrication: 3-5x lub neej ua haujlwm ntev dua li cov roj ntxhia, nrog lub sijhawm tu-dawb ntawm 5-10 xyoo, txo PV cog kev lag luam thiab kev saib xyuas (O&M) cov nqi ntau dua 40%;
Environmental Compliance: Tsis muaj cov hlau hnyav thiab VOCs, ua raws li RoHS thiab REACH cov qauv, ua raws li PV kev lag luam "ntsuab zog" tso rau;
Tsawg Volatility/Low Migration: Tsis muaj roj paug paug ntawm cov khoom siv lossis cov khoom siv hluav taws xob, txo cov khoom tsis xws luag.
V. Kev xaiv xaiv
Kev sib tw viscosity: Xaiv cov viscosity tsim nyog raws li kev thauj khoom thiab ceev (xws li, VG 100-150 rau siab-load gearboxes, VG 22-46 rau high-speed bearings);
Thickener / Additives: Rau cov khoom siv sab nraum zoov, ua qhov tseem ceeb PTFE-cov roj tuab (xuab zeb thiab dej tsis kam); rau cov cuab yeej precision, xaiv cov khoom siv ntxiv - hom dawb (kom tsis txhob muaj kev sib kis);
Kev Ntsuas Kev Ntsuas: Ua kev ntsuam xyuas kev sib raug zoo nrog cov ntsaws ruaj ruaj (FKM, silicone roj hmab) thiab cov khoom siv (EVA, backsheets) kom tsis txhob o lossis kev laus;
Cov ntawv pov thawj: Nyiam cov khoom lag luam nrog PV daim ntawv pov thawj kev lag luam (piv txwv li, TÜV, UL) kom tau raws li cov khoom siv tsim.
Peb PFPE Lubricant Solution: JHLO Series
Txhawm rau hais txog ntau yam thiab nruj lubrication xav tau ntawm PV kev lag luam, pebJHLO Series PFPE Lubricant Rojtau raug tsim kho thiab ua kom zoo. Cov koob no suav nrog cov txiaj ntsig tseem ceeb ntawm PFPE cov ntaub ntawv- qhov tshwj xeeb kub tsis kam, tshuaj lom neeg tsis muaj zog, thiab ntev- lub sijhawm ruaj khov- thaum raug kho rau cov kev ua haujlwm tshwj xeeb ntawm PV taug qab cov tshuab, cov khoom siv tsim khoom, thiab inverters.
Txawm hais tias nws tuaj yeem tiv taus huab cua sov, tiv thaiv ntug dej hiav txwv ntsev tsuag corrosion, ua kom huv si hauv kev tsim khoom, lossis tiv thaiv hluav taws xob tsis ua haujlwm hauv inverters, JHLO Series muab kev ua tau zoo thiab txhim khu kev qha uas ua raws li 25-xyoo tsim lifespan ntawm PV tej yaam num. Peb tau cog lus los muab cov txiaj ntsig zoo lubrication cov kev daws teeb meem uas txo qis txij nkawm thiab txhim kho kev ua haujlwm tag nrho rau peb cov neeg siv khoom.
Peb sov siab txais tos koj los kawm ntxiv txog peb cov khoom JHLO Series thiab nug txog tus nqi. Peb cov kws tshaj lij pab pawg tau npaj los muab kev sab laj tus kheej los pab koj xaiv cov tshuaj lubrication zoo tshaj plaws rau koj daim ntawv thov PV.
Peb qhov chaw nyob
Room 1102, Unit C, Xinjing Center, No.25 Jiahe Road, Siming District, Xiamen, Fujian, Suav teb
Xov tooj
+86-592-5803997
E -mail
susan@xmjuda.com
